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If you're experiencing a petrol overflow problem in your bike, it could be due to a few different issues. Here are some steps you can take to address and potentially fix the problem:

  1. Check the fuel tank: Ensure that the fuel tank is not overfilled. Overfilling the tank can lead to overflow when the bike is in motion or when the fuel expands due to heat. Maintain the fuel level below the maximum limit specified by the manufacturer.

  2. Inspect the fuel cap: Make sure the fuel cap is tightly closed and properly sealed. A loose or damaged fuel cap can allow fuel to spill out. Replace the cap if it's damaged or worn out.

  3. Check the fuel system vents: Modern bikes have a vent system to allow air to enter the fuel tank as fuel is used, preventing a vacuum from forming. If these vents become clogged or blocked, it can cause pressure buildup, resulting in fuel overflow. Clean the vents and ensure they are free from any obstructions.

  4. Examine the fuel lines: Inspect the fuel lines for any leaks, cracks, or loose connections. Damaged or improperly connected fuel lines can cause fuel to spill out. Replace any faulty fuel lines and ensure they are properly secured.

  5. Verify the float valve: The float valve is responsible for regulating the flow of fuel into the carburetor or fuel injection system. If the float valve is sticking or not functioning correctly, it can cause fuel to overflow. Clean or replace the float valve as necessary.

  6. Check the carburetor (if applicable): If your bike has a carburetor, there may be an issue with the float level or the float needle valve. A misadjusted float level can cause excessive fuel to enter the carburetor, leading to overflow. Consult the bike's manual or seek professional assistance to adjust the float level correctly.

  7. Seek professional help: If you have attempted the above steps and the petrol overflow problem persists, it's recommended to consult a qualified mechanic or a bike service center. They have the expertise and tools to diagnose and fix more complex issues with the fuel system.

Remember, working with fuel can be dangerous, so always exercise caution and ensure proper safety measures while troubleshooting or repairing your bike's fuel system.

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