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If you're experiencing a hard clutch on your Royal Enfield Thunderbird 350X, there are a few things you can try to improve its smoothness. Here are some steps you can take:

  1. Adjust the Clutch Cable: Start by checking the clutch cable adjustment. Ensure that the cable is properly tensioned, allowing for smooth operation. If the cable is too tight, it can cause a stiff clutch lever. Loosen or tighten the cable adjustment as necessary, following the manufacturer's recommendations.

  2. Lubricate the Clutch Cable: Apply lubrication to the clutch cable to ensure smooth movement. Use an appropriate cable lubricant and follow the instructions provided. Lubricating the cable can reduce friction and make the clutch operation smoother.

  3. Check the Clutch Lever and Perch: Inspect the clutch lever and perch for any signs of damage or wear. Ensure that the lever pivots freely and that there are no obstructions or rough spots that could cause friction. If necessary, clean or replace the lever and perch.

  4. Adjust the Clutch Release Mechanism: The clutch release mechanism, consisting of the clutch actuator arm and pushrod, may require adjustment. Refer to the motorcycle's service manual for the specific procedure to adjust the clutch release mechanism correctly. Proper adjustment can ensure that the clutch engages and disengages smoothly.

  5. Check the Clutch Plates: If none of the above steps resolve the issue, it's possible that the clutch plates may need attention. Over time, clutch plates can wear or become glazed, causing a rough clutch operation. If you suspect this is the case, it is advisable to have a qualified mechanic inspect the clutch plates and determine if they need replacement.

  6. Seek Professional Assistance: If you have tried the above steps and the clutch remains hard or stiff, it may be beneficial to have a professional mechanic inspect the clutch system thoroughly. They can identify any underlying issues or recommend further adjustments or repairs as needed.

Remember, regular maintenance and periodic inspections are essential for the optimal performance of your motorcycle's clutch system. Following the manufacturer's recommended service intervals and ensuring that the clutch components are properly maintained can help maintain a smooth clutch operation over time.

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