Swapping the handlebar of a Royal Enfield GT650 with a handlebar from the Interceptor 650 can be done, but it requires some modifications and adjustments. Here's a general guideline for the process:
Research and preparation: Before proceeding, ensure that the handlebar you intend to install from the Interceptor 650 is compatible with the GT650. Check for any differences in dimensions, mounting points, and cable routing between the two models.
Gather the necessary tools: You will need a set of basic hand tools such as wrenches, screwdrivers, Allen keys, and possibly a torque wrench. Additionally, it's helpful to have a service manual or access to online resources for specific instructions.
Disconnect cables and wires: Start by disconnecting the cables and wires attached to the GT650's handlebar. This includes the clutch cable, throttle cables, brake line(s), and any other electrical connections. Take note of their routing and how they are connected for reassembly.
Remove the existing handlebar: Loosen and remove the bolts or clamps securing the handlebar to the upper triple clamp or risers. Carefully slide off the handlebar, taking care not to damage any components.
Install the Interceptor handlebar: Position the Interceptor handlebar onto the upper triple clamp or risers. Ensure it aligns properly with the front wheel and that the desired riding position is achieved. Tighten the bolts or clamps securely, following the manufacturer's torque specifications.
Reconnect cables and wires: Route the clutch cable, throttle cables, brake line(s), and electrical connections along the new handlebar, making sure they are not pinched or strained. Reconnect them to their respective components, ensuring proper adjustment and tension.
Test and adjust: Once everything is reconnected, test the operation of the controls, including the clutch, throttle, and brakes. Ensure they move freely and smoothly without any binding or interference. Make any necessary adjustments to achieve optimal comfort and functionality.
Double-check: Before riding, double-check all connections, bolts, and adjustments to ensure everything is secure. It's also a good idea to perform a test ride in a safe area to ensure the new handlebar feels comfortable and doesn't adversely affect the bike's handling.
It's important to note that the process may vary depending on the specific models and any aftermarket accessories you have installed. If you're unsure or uncomfortable performing the swap yourself, it's recommended to consult a professional motorcycle mechanic or an authorized Royal Enfield service center for assistance.