Replacing a starter on a Harley Davidson motorcycle typically involves several steps. Here's a general guide on how to replace a starter on a Harley Davidson:
Gather the necessary tools: You'll need a set of metric wrenches, sockets, and Allen keys, as well as a torque wrench, a flathead screwdriver, and possibly a breaker bar.
Prepare the motorcycle: Ensure the motorcycle is in a stable position, either on a center stand or securely balanced on a lift. Disconnect the battery to prevent any accidental electrical issues.
Locate the starter: The starter motor is typically located on the right side of the motorcycle, near the primary drive.
Remove necessary components: Depending on the model and design, you may need to remove some components to access the starter. This could include the exhaust system, primary drive cover, and possibly the primary drive itself. Consult your motorcycle's service manual for specific instructions.
Disconnect wiring: Locate the wiring connections to the starter motor. These connections may include a positive cable and a smaller control wire. Disconnect them carefully, noting their positions for reinstallation.
Remove the starter motor: The starter motor is usually held in place by mounting bolts. Use the appropriate tools to remove these bolts and carefully slide the starter motor out of its position.
Install the new starter motor: Take the new starter motor and align it with the mounting holes. Insert the mounting bolts and tighten them securely using the torque wrench to the manufacturer's specifications.
Reconnect wiring: Attach the positive cable and control wire to the appropriate terminals on the new starter motor. Ensure the connections are secure.
Reassemble components: If any components were removed to access the starter, reinstall them in the reverse order of removal. Make sure all bolts and screws are tightened to the specified torque settings.
Reconnect the battery: Reconnect the battery and verify that all electrical connections are secure.
Test the starter: Turn on the ignition and test the new starter motor by engaging the starter button. Listen for proper engagement and operation of the starter.
It's important to note that the specific steps may vary depending on the Harley Davidson model and year, so always consult your motorcycle's service manual for detailed instructions. If you're unsure or uncomfortable performing the replacement yourself, it's recommended to seek assistance from a qualified motorcycle mechanic.