To remove the push-pull throttle cable from the carbs on a Kawasaki KZ400, you can follow these steps:
Begin by locating the carburetors on your Kawasaki KZ400. They are typically positioned on either side of the engine and are connected to the airbox and intake manifold.
Locate the throttle linkage assembly where the cables are connected. This assembly should be situated on top of the carburetors and consists of a mechanism that operates the throttle plates.
Identify the push and pull cables. The push cable is responsible for opening the throttle, while the pull cable returns it to the closed position.
Take note of how the cables are routed and connected to the throttle linkage assembly. It's crucial to understand the correct reinstallation process later.
To remove the cables, start with the pull cable. Locate the adjuster barrel where the cable connects to the throttle linkage assembly. Loosen the lock nut on the adjuster barrel and then unscrew the barrel to create slack in the cable. Once you have sufficient slack, disconnect the cable end from the throttle linkage assembly.
Now move on to the push cable. Again, locate the adjuster barrel and loosen the lock nut. Unscrew the barrel to create slack in the cable, and disconnect the cable end from the throttle linkage assembly.
With both cables disconnected, you can now remove them from their respective cable guides and brackets along the frame or engine. Trace the cable routing and remove any retaining clips or fasteners that secure the cables in place.
Once the cables are completely free, you can pull them out of the carburetor area.
Remember to take careful note of the cable routing and connection points as you disassemble the throttle cables. This will ensure correct reinstallation later. Additionally, it's always a good practice to consult your motorcycle's service manual for specific instructions tailored to your Kawasaki KZ400 model.